PREMAS® 4.0 – Predictive Maintenance Solution

PREMAS® 4.0 enables the early detection of wear and aging of important machine components at your conveying equipment. The latest sensor technologies are combined with data acquisition and analysis to provide complete online condition monitoring of the machine. PREMAS® 4.0 keeps you informed about the condition of the machine in real-time. This Predicitve Maintenance Solution enables you to plan ahead, act in time, and prevent possible problems. Beside this, you have access to machine documentation, information on spare parts and contact details for expert assistance. PREMAS® 4.0 can be applied to all types of conveying equipment.

Challenging environments require intelligent solutions to ensure smooth, reliable production. Secure uninterrupted conveying under extreme conditions with PREMAS® 4.0.

Increased workload & limited maintenance workforce

Remote areas & limited access to products & services

Check the condition of your machine 24/7 anywhere, anytime

Stay informed through push notifications in case of any anomaliy detection

Decrease costs for collaps failure, unplanned production stops and expensive emergency repairs

Stay informed about the condition of your machine 24/7 anywhere, anytime

Check the condition of your machine remotely – you need no extra stops for inspections of your machine

Benefit from increased machine reliability at high level of production

Plan your needs ahead, initiate your order process early to consider longer delivery times and get your spare parts on time, which is important, especially in remote areas

Reduce warehousing costs due to just in time delivery

Less routine inspection of elevator internals

Reduced express orders and costs

Early and better planning of inspections and maintenance

Contact remote support when you need it

«Reactive maintenance leads to unplanned stops, high costs and reduced production. Our aim is to avoid this – together with you!»

From machine operation to valuable insights – secure uninterrupted conveying under extreme conditions with PREMAS® 4.0.

Our Predictive Maintenance Solution is specially made for conveying equipment in the heavy industry such as belt or chain bucket elevators. Every machine receives a hardware package. Provided field sensors as well as some existing signals from the plant control system (motor current, level switch, speed switch, drift warning) will be connected to the IoT Box, which sends the collected data through mobile connectivity to the PREMAS® Cloud. There, the data will be analyzed based on the latest technologies for predictive analytics (e.g. algorithms, machine learning …). The PREMAS® Portal visualizes and provides all relevant data for a complete online condition monitoring, securely online accessible to authorized users 24/7 through any mobile or desktop device.

Application-Specific Sensors

Measure the condition of your machine

PREMAS^® Cloud

Receives, stores & analyzes data in real-time

IoT Box

Collects signal data & transfers it to the Cloud

PREMAS^® Analytics

Generates & vizualizes equipment insights

All-in-one: the plug & play package for your machine

PREMAS® 4.0 Hardware

Simply install the IoT Box, connect it to the signals, log-in to the PREMAS® Portal.

More about PREMAS® Hardware

PREMAS® Portal

Keep track of the condition of all machines – securely accessible anywhere, 24/7 on any device.

More about PREMAS® Portal

Start monitoring, achieve piece of mind with our PREMAS® 4.0 Predictive Maintenance Solution.

Optimized equipment availability and stoppages thanks to PREMAS® Analytics
Prevention of critical failures, degreasing costs for collapse failure thanks to PREMAS® Analytics
Timely planning of repairs and spare parts based on predictive information
Reduced maintenance costs, OPEX with PREMAS® Analytics
Increased machine reliability at high level of production through Online Condition Monitoring
Early and better planning of inspections and maintenance based on anomaly detection
Optimized planning for spare parts stocking based on PREMAS® Analytics
Simple handling and improved remote support by PREMAS® Support

Customer Reference

The AUMUND Group of companies operates globally in various industries. It is a specialist in the field of conveying and storage equipment for a wide range of bulk materials with different characteristics. With our Predictive Maintenance Solution, PREMAS® 4.0, AUMUND expands its service portfolio to support its customers even better in the field of predictive maintenance.

AUMUND Website

Want to find out more about PREMAS^® 4.0? Contact us.

Our Predictive Maintenance Solution is specially made for conveying equipment in the heavy industry such as belt or chain bucket elevators. Contact us and find out more about how we can support you.

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