Reactive maintenance leads to unplanned stops, high costs and reduced production. This can be avoided.

PREMAS 4.0 Logo

PREMAS® 4.0 has been developed for AUMUND Group. It enables the early detection of wear and aging of important machine components at conveying equipment. The latest sensor technologies are combined with data acquisition and analysis to provide complete online condition monitoring of the machine as well as a prediction of the estimated service life of critical machine components. PREMAS® 4.0 keeps AUMUND customers informed about the condition of the machine and its components in real-time and thus, enables them to plan ahead, act in time, and prevent possible problems.

From machine operation to valuable insights – AUMUND enables uninterrupted conveying under extreme conditions with PREMAS® 4.0.

The predictive maintenance solution is specially developed for AUMUND and made for conveying equipment in the heavy industry such as belt or chain bucket elevators. Every machine receives a hardware package consisting of sensors and an IoT Box. Provided field sensors as well as some existing signals from the plant control system will be connected to the IoT Box, which sends the collected data through cellular network to the PREMAS® Cloud. There, the data will be analyzed based on the latest technologies for predictive analytics. The PREMAS® Portal visualizes and provides all relevant data for a complete online condition monitoring, securely online accessible to authorized users 24/7 through any mobile or desktop device.

Application-Specific Sensors

Application-Specific Sensors

Measure the condition of your machine



Receives, stores & analyzes data in real-time

IoT Box

PREMAS 4.0 IoT Box

Collects signal data & transfers it to the Cloud

PREMAS® Analytics

PREMAS Analytics

Generates & vizualizes equipment insights

Challenging environments require intelligent solutions to ensure a smooth and reliable production. How AUMUND customers benefit from PREMAS® 4.0.

High pressure on production & machines
Increased workload & limited maintenance workforce
Remote areas & limited access to products & services

Online condition monitoring of machines 24/7, anywhere, anytime

Always informed about possible problems thanks to push notifications in case of any anomaliy detection

Reduced risk of collaps failure, unplanned production stops and emergency repairs

Information about the condition of machines 24/7, anywhere, anytime

Reduced number of physical inspections

Increased machine reliability at a high level of production

Early planning of needs & initiation of the order process, without beeing too early or in emergency mode

Reduced warehousing costs due to on demand ordering

Less routine inspection of elevator internals

Reduced express orders and costs

Early and better planning of inspections and maintenance

All-in-one: the plug & play package for machines

PREMAS 4.0 Hardware

PREMAS® 4.0 Hardware

Simple installation with the plug and play hardware of PREMAS® 4.0.


PREMAS® Portal

Always informed about the machine condition, 24/7, anywhere.

Customer Reference

“We are convinced that predictive maintenance has a future. With PREMAS® 4.0, we can plan spare parts and maintenance better, which has a positive effect on resources and costs. It enables us to immediately recognize where action is needed, regardless of time and place.”

Customer Statement of Ramona Keller, Maintenance Manager, Jura-Cement-Fabriken AG

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PREMAS Team in front of the PREMAS 4.0 hardware package

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